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Live broadcasts and documentation from a remote tech outpost in rustic Portugal. Sharing off-grid life, the necessary research & development and the pursuit of life, without centralized infrastructure.
Apollo-NG is a mobile, self-sustainable, independent and highly-experimental Hackbase, focused on research, development and usage of next-generation open technology while visiting places without a resident, local Hackerspace and offering other Hackers the opportunity to work together on exciting projects and to share fun, food, tools & resources, knowledge, experience and inspiration.
Shortly after the collet-chucks-for-picocnc-arrived, the brushless outrunner motors for this project followed suit. After closer inspection, both motors appear to be as equal as their datasheets suggested so the first prototype will be assembled with the brandless 50EUR C5045 890KV brushless outrunner (the red/black one on the right).
In order to progress picocnc we have to replace the original shaft with the new collet. But how do you take it apart without special tools? The following 7-step HOWTO will guide you through the simple dis-assembly process:
What started out as a simple thread on a mobile-home board, ended up in more than 50 pages of discussion about a neat and small generator project based on a Honda GX25 and a Torcman 430-30 brushless outrunner motor. Some people always seem to ask, why anyone would build something like that, if they could get more output power for less money from a ready made product? Because available products don't really match the requirements and why would anyone pay money for something one actually doesn't really want or need?
Apollo-NG needs multiple independent energy sources to be able to function autonomously and independently from grid infrastructure. Although the basic requirements are supposed to be covered by alternative power technologies like solar and wind power, it never hurts to have a fallback for a rainy day. That's where the apu comes into play:
Leave it to the Chinese, to come up with good quality products, completely unavailable anywhere else, for a really awesome price. After 3 weeks of waiting, the collet-chucks (ER11 & ER16) for the picocnc spindle finally arrived directly from Hong-Kong:
There are a lot of ER11 and ER16 collet-chucks out there, so what makes these one so special? Simple: These ones come with an 8mm shaft, which is going to be inserted as a drop-in replacement for the 8mm motor shaft of a 5045 class brushless outrunner.
After a preliminary review, the first prototype will be built with the more massive ER16 collet-chuck, since the threading will probably survive longer and the collets also seem to be more heavy-duty than the ER11.
If it works and all other parts play equally well, it should be possible to build a robust and precise enough power spindle for a CNC router/gantry system for less than 100EUR. It might also be an attractive option for other Hackerspaces and FabLab's who are building CNC routers as well.
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