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| ====== NinjaSCC Hardware ====== | ====== NinjaSCC Hardware ====== | ||
| - | # Design Specifications | + | {{: |
| - | Desired NinjaSCC Specs to have a guideline during design phase. | ||
| - | | Symbol | ||
| - | |: | ||
| - | | V< | ||
| - | | V< | ||
| - | | I< | ||
| - | | P< | ||
| - | | V< | ||
| - | | I< | ||
| - | | OVP | Overvoltage Protection | ||
| - | | OTP | Overtemperature Protection | | 125 | | °C | | ||
| - | | MPP< | ||
| - | | PM< | ||
| + | ^ | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | | | ||
| + | | Substrate HQ | P96/ | ||
| + | | Substrate MQ | | ||
| + | | Substrate LQ | FR4 | | ||
| - | ### Input | ||
| - | |||
| - | | Parameter | ||
| - | |: | ||
| - | | Input Configuration | ||
| - | | Max. Input Voltage | ||
| - | | Max. Input Current | ||
| - | | Cont. Input Current | ||
| - | |||
| - | ### Battery Output | ||
| - | |||
| - | | Parameter | ||
| - | |: | ||
| - | | Output Configuration | 12-24 | V | | ||
| - | | Max. Input Current | ||
| - | | Cont. Input Current | ||
| - | |||
| - | ### Load Output | ||
| - | |||
| - | | Parameter | ||
| - | |: | ||
| - | | Cont. Output Current | 10 | A | | ||
| - | |||
| - | ## Environment | ||
| - | |||
| - | | Parameter | ||
| - | |: | ||
| - | | Min. Temperature | ||
| - | | Max. Temperature | ||
| - | |||
| - | ## PCB | ||
| - | |||
| - | | Parameter | ||
| - | |: | ||
| - | | Material | ||
| - | | Layers | ||
| - | | PCB Thickness | ||
| - | | Copper | ||
| - | | Silkscreen | ||
| - | | Soldermask | ||
| - | |||
| - | |||
| - | When the optimal operating condition falls into a narrow window | ||
| - | that Vin and Vout are within about ±2% of each other, the panel mode is engaged to take the advantage | ||
| - | of the almost lossless energy harvest feature. In panel mode as shown in Figure 6, Q5A/B remains ON | ||
| - | while the DC/DC converter shuts down, establishing a direct link between the PV panel output and the | ||
| - | string. | ||
| - | |||
| - | When the panel mode is not the optimal operating condition, the MPPT/PM controller will turn-off PM | ||
| - | switches and engage the DC/DC converter for maximum power tracking. In a conventional Buck-and- | ||
| - | Boost converter, switching of the diagonal switches is synchronized. Namely Q1 and Q3 are turned on | ||
| - | and off at the same time. So are Q2 and Q4. | ||
| - | |||
| - | NinjaSCC has four operating modes: | ||
| - | |||
| - | * Buck-Only (BK) | ||
| - | * Boost-Only (BST) | ||
| - | * Buck-Boost-Interleaved (BB) | ||
| - | * Bypass (BP) | ||
| - | |||
| - | Based on real-time assessment of the operating conditions, NinjaSCC dynamically | ||
| - | determines the optimal operating mode in order to track the maximum power point | ||
| - | of the PV panel, keeping overall conversion efficiency close to 100%. | ||
| - | |||
| - | |||
| - | Generally, when the PV panel’s Vmpp is lower than about 98% of Vout defined in Equation 2, the | ||
| - | controller will run the converter in the BK mode. Figure 7a shows the equivalent circuit of BK mode, where | ||
| - | only Q1 and Q2 are switching, while Q3 remains OFF and Q4 stays ON. | ||
| - | When the PV panel’s Vmpp is greater than about 102% of the output voltage defined in Equation 2, the | ||
| - | controller will run the converter in the BST mode. Figure 7b shows the equivalent circuit of BST mode. | ||
| - | Only Q3 and Q4 are switching, while Q2 remains OFF and Q1 stays ON. | ||
| - | |||
| - | |||
| - | |||
| - | ## Protection | ||
| - | |||
| - | ### ESD | ||
| - | |||
| - | Input/ | ||
| - | are available to do this and it is also possible to supplement the protection with Spark Gaps which can also be fabricated cheaply, as a trace pattern on a PCB. | ||